Premier Boats Cast-A-Way 231 2008 boat specs
Premier Boats
Premier Boats Cast-A-Way 231 2008
2008
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Premier Boats SunSation LTD 160 RE 2010 boat specs
Premier Boats
Premier Boats SunSation LTD 160 RE 2010
2010
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Premier Boats Cast-A-Way 231 2008 vs Premier Boats SunSation LTD 160 RE 2010 — Which Pontoon Fits Your Needs?

When two boats share the same hull type — in this case both the Premier Boats Cast-A-Way 231 2008 and the Premier Boats SunSation LTD 160 RE 2010 are pontoon designs with aluminum construction — the buying decision usually comes down to a handful of practical questions: how many people are you putting on the water, how far do you trailer, and what does your tow vehicle weigh?

Size is the most obvious dividing line here. The Premier Boats Cast-A-Way 231 2008 measures 22,0 feet overall (2008), giving it roughly 6,0 additional feet of deck space compared to the Premier Boats SunSation LTD 160 RE 2010 at 16,0 feet (2010). At 195 lbs and 145 lbs respectively, both sit in a similar weight class — either should pair comfortably with most mid-size SUVs and half-ton trucks, though always confirm your specific tow rating with the motor added.

The power gap is worth calling out. Rated to 125 hp, the Premier Boats Cast-A-Way 231 2008 has a 75-hp advantage over the Premier Boats SunSation LTD 160 RE 2010's 50-hp ceiling — enough to notice on acceleration and at cruising speed, particularly with a full passenger load.

For family outings this is probably the sharpest distinction between the two. The Premier Boats Cast-A-Way 231 2008 is rated for 12 passengers, while the Premier Boats SunSation LTD 160 RE 2010 caps at 7. If you're regularly pulling extended family or a group of friends onto the water, the extra seats on the Premier Boats Cast-A-Way 231 2008 could be the deciding factor.

Bottom line: Choose the Premier Boats Cast-A-Way 231 2008 if your priority is putting more people on the water — it handles 12 passengers and at 22,0 ft it has the deck room to back that rating up comfortably. The Premier Boats SunSation LTD 160 RE 2010 is the smarter pick if you want a lighter, easier-to-trailer boat rated for 7 that costs less to run day-to-day.
General Boat Info
MakePremier Boats
MakePremier Boats
ModelCast-A-Way 231
ModelSunSation LTD 160 RE
Model Year2008
Model Year201
Measurements / Dimensions
Beam8 ft. 6 in
Beam8 ft. 6 in
Beam - Meters2.59
Beam - Meters2.59
Beam - Inches102
Beam - Inches102
Weight - Detail1,725 lbs. (2 tubes) 1,950 lbs. (3 tubes)
Weight - Detail1,450 lbs
Weight - kg884.5
Weight - kg657.71
Weight - lbs.195
Weight - lbs.145
Length [deck]22 ft. 0 in
Length [deck]15 ft. 0 in
Length - Feet22
Length - Feet16
Length - Inches4
Length - Inchesnot available
Length overall - Detail22 ft. 4 in
Length overall - Detail16 ft. 0 in
Length overall - Meters6.81
Length overall - Meters4.88
Length overall - Inches268
Length overall - Inches192
Body / Hull
Hull materialAluminum
Hull materialAluminum
Hull thickness0.090 gauge (with 0.100 nosecones)
Hull thicknessnot available
Hull typePontoon
Hull typePontoon
Pontoon and Inflatable Specific
Tube diameter25 in
Tube diameter25 in
Number of tubesnot available
Number of tubes2
Engine and Drivetrain
Fuel typeGas
Fuel typeGas
Drive typeOutboard
Drive typeOutboard
Engine max125 hp (2 tubes) 200 hp (3 tubes) 225 hp (PTX)
Engine max50 hp
Fuel tank capacity - Detailnot available
Fuel tank capacity - Detail30 gal
Fuel tank capacity - Litersnot available
Fuel tank capacity - Liters113.56
Fuel tank capacity - Galnot available
Fuel tank capacity - Gal3
Operational Info
Maximum capacity2,460 lbs. (2 tubes) 2,875 lbs. (3 tubes) 3,525 lbs. (PTX)
Maximum capacity1,500 lbs
Maximum people12 (2 tubes) 14 (3 tubes) 16 (PTX)
Maximum people7

Premier Boats Cast-A-Way 231 2008 vs Premier Boats SunSation LTD 160 RE 2010 — Common Questions

Which is the larger boat — the Premier Boats Cast-A-Way 231 2008 or the Premier Boats SunSation LTD 160 RE 2010?
The Premier Boats Cast-A-Way 231 2008 is the longer of the two at 22,0 feet overall. The Premier Boats SunSation LTD 160 RE 2010 comes in at 16,0 feet, making it roughly 6,0 ft shorter — a meaningful difference in deck room and overall on-water presence.
Which is easier to trailer — the Premier Boats Cast-A-Way 231 2008 or the Premier Boats SunSation LTD 160 RE 2010?
For trailering, the Premier Boats SunSation LTD 160 RE 2010 has the edge at 145 lbs dry weight versus 195 lbs for the Premier Boats Cast-A-Way 231 2008. Add a motor (typically 300–500 lbs for an outboard in this class), gear, and a partial fuel load and the difference grows. Lighter is friendlier on smaller tow vehicles and on fuel economy while hauling.
Which boat can handle a bigger outboard?
The Premier Boats Cast-A-Way 231 2008 is rated to a maximum of 125 hp, giving it the larger power ceiling. The Premier Boats SunSation LTD 160 RE 2010 tops out at 50 hp. Keep in mind that maximum ratings are just that — matching the motor to the actual load and usage pattern usually matters more than chasing the ceiling.
How many people can each boat hold?
The Premier Boats Cast-A-Way 231 2008 is Coast Guard rated for 12 passengers, while the Premier Boats SunSation LTD 160 RE 2010 is certified for 7. Note that legal capacity and comfortable capacity aren't always the same thing — on a full day out, most experienced boaters aim for about 80% of the rated number to keep things comfortable.
Do these boats require an oversize trailer permit to tow on US highways?
Both the Premier Boats Cast-A-Way 231 2008 and Premier Boats SunSation LTD 160 RE 2010 share an 8 ft. 6 in beam — meaning both sit right at the 8’6" threshold that most US states use for standard-width loads. In most states you can tow at that width without a special permit, but regulations vary. Always check the rules for your state and any states you'll be passing through before your first long haul.
Are the Premier Boats Cast-A-Way 231 2008 and Premier Boats SunSation LTD 160 RE 2010 from the same manufacturer?
Yes — both the Premier Boats Cast-A-Way 231 2008 and the Premier Boats SunSation LTD 160 RE 2010 are built by Premier Boats. That means shared dealer networks, common parts availability, and consistent build quality across the line. The choice between them is essentially a question of how much boat you need, not which brand you trust.