Alumacraft MV 1546 AW Tunnel 2004 vs Alumacraft Navigator Classic 165 CS 2005 - Boat Spec Comparison

Q: Which is easier to trailer — the Alumacraft MV 1546 AW Tunnel 2004 or the Alumacraft Navigator Classic 165 CS 2005?

For trailering, the Alumacraft Navigator Classic 165 CS 2005 has the edge at 88 lbs dry weight versus 265 lbs for the Alumacraft MV 1546 AW Tunnel 2004. Add a motor (typically 300–500 lbs for an outboard in this class), gear, and a partial fuel load and the difference grows. Lighter is friendlier on smaller tow vehicles and on fuel economy while hauling.

Q: What is the maximum horsepower rating for these boats?

The Alumacraft Navigator Classic 165 CS 2005 has a documented max rating of 75 hp. Engine specifications for the Alumacraft MV 1546 AW Tunnel 2004 were not available in our database — check the OEM spec sheet or manufacturer's website for confirmation.

Q: How many people can each boat hold?

The Alumacraft MV 1546 AW Tunnel 2004 is Coast Guard rated for 4 passengers, while the Alumacraft Navigator Classic 165 CS 2005 is certified for 5. Note that legal capacity and comfortable capacity aren't always the same thing — on a full day out, most experienced boaters aim for about 80% of the rated number to keep things comfortable.

Q: Which boat is wider, and does it affect trailering?

The Alumacraft Navigator Classic 165 CS 2005 measures 82" wide, compared to 65" for the Alumacraft MV 1546 AW Tunnel 2004. The US standard-width towing limit is 8’6" (102") in most states — anything over that may need a wide-load permit. Confirm your specific route requirements with each state's DOT.

Q: Are the Alumacraft MV 1546 AW Tunnel 2004 and Alumacraft Navigator Classic 165 CS 2005 from the same manufacturer?

Yes — both the Alumacraft MV 1546 AW Tunnel 2004 and the Alumacraft Navigator Classic 165 CS 2005 are built by Alumacraft. That means shared dealer networks, common parts availability, and consistent build quality across the line. The choice between them is essentially a question of how much boat you need, not which brand you trust.

Boat Comparison

Alumacraft MV 1546 AW Tunnel 2004 vs Alumacraft Navigator Classic 165 CS 2005

Alumacraft

Alumacraft MV 1546 AW Tunnel 2004

2004

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Alumacraft

Alumacraft Navigator Classic 165 CS 2005

2005

View full specs →

Detailed Evaluation & Buyer Recommendation

Alumacraft MV 1546 AW Tunnel 2004 vs Alumacraft Navigator Classic 165 CS 2005 — Same Brand, Different Boat

The Alumacraft MV 1546 AW Tunnel 2004 vs Alumacraft Navigator Classic 165 CS 2005 comparison sits squarely in the category of decisions where specs alone won't tell the whole story — intended use, storage, and long-term ownership costs all factor in.

The Alumacraft Navigator Classic 165 CS 2005 tops out at 75 hp. Engine specs for the Alumacraft MV 1546 AW Tunnel 2004 aren't listed — confirm with a dealer before selecting an outboard.

For family outings this is probably the sharpest distinction between the two. The Alumacraft Navigator Classic 165 CS 2005 is rated for 5 passengers, while the Alumacraft MV 1546 AW Tunnel 2004 caps at 4. If you're regularly pulling extended family or a group of friends onto the water, the extra seats on the Alumacraft Navigator Classic 165 CS 2005 could be the deciding factor.

Bottom line: Choose the Alumacraft Navigator Classic 165 CS 2005 if your priority is putting more people on the water — it handles 5 passengers and at 16,0 ft it has the deck room to back that rating up comfortably. The Alumacraft MV 1546 AW Tunnel 2004 is the smarter pick if you want a lighter, easier-to-trailer boat rated for 4 that costs less to run day-to-day.

General Boat Info

MakeAlumacraft

ModelMV 1546 AW Tunnel

ModelNavigator Classic 165 CS

Model Year2004

Model Year2005

Measurements / Dimensions

Beam65 in

Beam82 in. (2.08 m)

Beam - Meters1.65

Beam - Meters2.08

Beam - Inches65

Beam - Inches82

Draft [drive up] - DetailN/A

Draft [drive up] - Detailnot available

Weight - Detail265 lbs

Weight - Detail880 lbs. (339 kg)

Weight - kg120.2

Weight - kg399.16

Weight - lbs.265

Weight - lbs.88

Height - Detail20 in

Height - Detailnot available

Height - Meters0.51

Height - Metersnot available

Height - Inches2

Height - Inchesnot available

Height [transom]15 in

Height [transom]20 in. (.51 m)

Length overall - Detail15 ft

Length overall - Detail16 ft. 5 in. (5.00 m)

Length overall - Meters4.57

Length overall - Meters5

Length overall - Inches18

Length overall - Inches197

Depth - Detailnot available

Depth - Detail36 in. (.99 m) Maximum to floor: 21 in. (.53 m)

Depth - Centimetersnot available

Depth - Centimeters91.44

Depth - Inchesnot available

Depth - Inches36

Width [transom] - Detailnot available

Width [transom] - Detail82 in. (2.08 m)

Length - Metersnot available

Length - Meters5

Length - Feetnot available

Length - Feet16

Length - Inchesnot available

Length - Inches5

Body / Hull

Hull materialAluminum

Hull materialnot available

Hull thicknessnot available

Hull thicknessBottom: .080 in. (2.0 mm) Sides: .067 in. (1.7 mm) 2XB Bow?2nd plate: .080 in

Engine and Drivetrain

Engine/s standard25 hp

Engine/s standardnot available

Fuel tank capacity - DetailN/A

Fuel tank capacity - Detail22 gal. (83 l)

Fuel tank capacity - Litersnot available

Fuel tank capacity - Liters83.28

Fuel tank capacity - Galnot available

Fuel tank capacity - Gal22

Engine maxnot available

Engine max75 hp (56 kw)

Operational Info

Water capacityN/A

Water capacitynot available

Maximum people4 persons

Maximum people5

Trailer Info

Trailer - DetailN/A

Trailer - Detailnot available

Alumacraft MV 1546 AW Tunnel 2004 vs Alumacraft Navigator Classic 165 CS 2005 — Common Questions

Which is easier to trailer — the Alumacraft MV 1546 AW Tunnel 2004 or the Alumacraft Navigator Classic 165 CS 2005?

For trailering, the Alumacraft Navigator Classic 165 CS 2005 has the edge at 88 lbs dry weight versus 265 lbs for the Alumacraft MV 1546 AW Tunnel 2004. Add a motor (typically 300–500 lbs for an outboard in this class), gear, and a partial fuel load and the difference grows. Lighter is friendlier on smaller tow vehicles and on fuel economy while hauling.

What is the maximum horsepower rating for these boats?

The Alumacraft Navigator Classic 165 CS 2005 has a documented max rating of 75 hp. Engine specifications for the Alumacraft MV 1546 AW Tunnel 2004 were not available in our database — check the OEM spec sheet or manufacturer's website for confirmation.

How many people can each boat hold?

The Alumacraft MV 1546 AW Tunnel 2004 is Coast Guard rated for 4 passengers, while the Alumacraft Navigator Classic 165 CS 2005 is certified for 5. Note that legal capacity and comfortable capacity aren't always the same thing — on a full day out, most experienced boaters aim for about 80% of the rated number to keep things comfortable.

Which boat is wider, and does it affect trailering?

The Alumacraft Navigator Classic 165 CS 2005 measures 82" wide, compared to 65" for the Alumacraft MV 1546 AW Tunnel 2004. The US standard-width towing limit is 8’6" (102") in most states — anything over that may need a wide-load permit. Confirm your specific route requirements with each state's DOT.

Are the Alumacraft MV 1546 AW Tunnel 2004 and Alumacraft Navigator Classic 165 CS 2005 from the same manufacturer?

Yes — both the Alumacraft MV 1546 AW Tunnel 2004 and the Alumacraft Navigator Classic 165 CS 2005 are built by Alumacraft. That means shared dealer networks, common parts availability, and consistent build quality across the line. The choice between them is essentially a question of how much boat you need, not which brand you trust.

← Alumacraft MV 1546 AW Tunnel 2004 full specs ← Alumacraft Navigator Classic 165 CS 2005 full specs